Additive manufacturing, commonly known as 3D printing, is a mechanism through which a digital design creates a physical object. It is a revolutionary approach to industrial production that allows for smaller, stronger parts and systems to be easily produced. It is progressively changing how industrial companies engage the manufacturing process. The capacity to construct complex shapes with an extremely large variety of materials allows designers tremendous flexibility of design thus saving considerable time and money in the development process — something that appeal to every industrial manufacturer. Communications, engineering, architecture, and imaging have all undergone their own technological revolutions in recent decades. Now additive manufacturing can bring the manufacturing operations with digital flexibility and efficiency.
(Source: Robotic Industries Association)
Additive manufacturing uses 3D object scanners or data computer-aided-design (CAD) software to direct hardware to deposit material layer by layer, in detailed and specific geometric shapes. The additive manufacturing, as its name implies, adds material to construct an object By comparison, when you build an object using traditional means, the removal of material is often necessarily done by milling, machining, cutting, forming or other ways.
Although the concepts of “3D printing” and “rapid prototyping” are used loosely to describe additive manufacturing, each process is in reality a subset of additive manufacturing. Although it seems like a fresh concept, in fact, it has in reality been around for many decades. Through the right applications, additive manufacturing provides a perfect combination of enhanced performance, simplified fabrication, and complex geometries. Ultimately, there are abundant of opportunities for those who fully embrace additive manufacturing.
Below are some of the key features proving how SOLIDWORKS supports and spearheading other 3D CAD softwares in additive manufacturing industries.
1. Direct Mesh Editing & Make Part Flexible
A searchable database of 3D printers with envelope details was added to further enhance additive manufacturing. As opposed to a tessellated file, this generates 2D slice data from high-quality solid geometry and provides the ability to store this information in 3MF format. The SOLIDWORKS interface has also been updated to make it easier for users to access 3DEXPERIENCE Marketplace Make where a 3D printed component can be prototyped or outsourced instantly.
SOLIDWORKS 2020 includes an upgrade to Direct Mesh Editing. It enhances the capacity to edit boundary representation (BREP) mesh formats such as STL directly using new tools such as Fillet, Mutual Trim, Chamfer, Delete Hole, Knit Surfaces, and Delete & Fill.
The newly added Make Part Flexible feature allows users to view the same part in the same assembly under different conditions. In an assembly, for example, displaying the same spring in two different conditions, i.e., compressed and not compressed.
(Direct Mesh Editing in SOLIDWORKS 2020. Source: Dassault Systèmes)
2. Generate Slices Based on Precise 3D Geometry
SOLIDWORKS 2019 offered insights into faces requiring supports as well as striation lines based on layer height specified by the users. Users can now generate slices based on detailed 3D geometry with SOLIDWORKS 2020, rather than needing to export to a tessellated geometry format like STL first.
An open-source XML structured format created specifically for modern additive manufacturing can store this information in the 3MF format. It does not only store the geometric data in 3D, it also stores material, textures, colour, 2D sliced data, etc.
(Source: SOLIDWORKS)
3. Topology Study
SOLIDWORKS Simulation 2018 introduced Topology Study, in which is further enhanced in SOLIDWORKS 2020. It is an exciting new method of study that utilizes goals and constraints to optimize geometry for its design requirements. This design optimization also creates complex, organic shapes that are ideally suited for taking advantage of the additive manufacturing.
SOLIDWORKS Simulation 2020 built on the success of the Topology study, adds new forms of constraints and allows the optimized geometry to be exported as mesh solid. Additive manufacturing often relies on the use of plastic materials, which requires the use of a nonlinear analysis in order to validate the product performance accurately.
Topology Study produces organic geometry that is optimized for its intended application
4. 3D Printer Control
The first step towards a successful 3D print is to find out whether that your part or assembly fits inside the 3D print area. SOLIDWORKS 2020 features an extensive list of 3D printers with their latest envelope information. Instantly browse or search for your desired printers and add them to the list of favorites so you can access them quickly from the drop-down menu.
Selecting the face you want to orient towards the substrate will display the envelope of the printer and highlight the geometry in red outside of the print area. Let’s raise the part, and then find a suitable orientation for SOLIDWORKS.
What’s New in SOLIDWORKS 2020 – 3D Printing
5. 3DEXPERIENCE Marketplace
If you are not available for in-house fabrication resources, you may try 3DEXPERIENCE Marketplace where you can get quotes from hundreds of qualified service providers and various manufacturing processes through a click a button. SOLIDWORKS features a free offering where users can upload their data and have it assessed at a 3D printing service bureau for cost and delivery time. You can easily upload your design, optimize it live, then select your manufacturer and obtain your custom parts.
Webinar: Adding ROI to Your Additive Manufacturing – SOLIDWORKS
With all of these latest enhancements on 3D printing, SOLIDWORKS 2020 is definitely making it even easier to switch from design to prototype to manufacture.
EXPERIENCE SOLIDWORKS 2020 WITH US NOW!
SOLIDWORKS 2020 offers innovative tools and features to help engineers and designers slash design time, reduce design costs, minimize production errors and build better products.It is molded based on the feedback and request of over 5.6 million users worldwide, and here is your chance to have a first hands-on experience on the capabilities and potential of simplified 3D design with SOLIDWORKS. Register Now!
Day/Date: Friday, 10th April 2020
Time: 9:30 am – 12:30 pm
For Malaysia, contact event@cad-vision.com.my
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